Manufacturing & Laboratory
Our tie up with M/s. Shree Hari Engineering having below machinery and set up works as our Machining Supplier.
Raw Material Inspection
Ingots to be inspected by spectrometer to cross verify chemical composition of raw material mention in test certificate by raw material supplier.
Ingots should marked with color and heat number as per define grade.
Precise alloy making as per customer requirement is possible by Oil Fired Melting furnace
Can get higher output with faster melting rate.
Melting cum Holding of Molten Metal
Holding of Molten Aluminum is done in electric melting furnace resulting in low hydrogen pick-up.
Silicon carbide crucible for “Contamination free holding”.
Dip type thermocouple for online temperature control and display.
Effective dross removal is done by Coveral 11 with suitable amount by using rotary action of degassing machine.
Effective removal of suspended oxides due to constant contact with flux.
Hydrogen has high solubility in liquid aluminum which increase with temperature but solubility in solid aluminum is low so as the alloys freezes, hydrogen gas is expelled gas pores in casting. So degassing required by efficient rotary degasser.
Very fine bubble of dry nitrogen gas generated at base of liquid metal.
“No entry” for hazardous chlorine gas.
Eco friendly operation with “Zero emission”
Density Index Analyzer
Predetermination of Hydrogen level; before casting, leading to pin hole free castings.
Direct output of Density Index: No need of calculations, thus eliminating human error.
Online Density index certificate
Grain refinement by Master Alloys
It improve hot teat resistance,Give leak proof casting by reducing grain size of cast alloy.
Improve physical properties of cast alloys.We can cross verify it by Grain size and SDAS value.
Modification of Aluminum Alloys
It affect the microstructure of alloys by which it improve capability and physical properties.
We cross verify it by modification level.
Online Control of Metal Composition
We cross verify online liquid metal before pouring by spectrometer.
We are doing Self certification of chemical properties heat wise.
By Tilting gravity work station controlled laminar flow poring.
Auto control of Tilt Angle & Tilt Speed for consistent quality control.
Heat treatment of aluminum alloys required to improve tensile strength,elongation and harness.
Result of heat treatment is depends on chemical composition (Mg & Cu),metal treatment process (Grain refinement) and quenching time (35 Sec).
Digital hardness tester we are using to cross verify heat treatment process.
In house Shot blasting process
Improves the adhesion properties of the surface
Eliminates if any attachments on the surface such as stains, scratches, thin edges
Enhances the overall cosmetic appearance considerably
Shell Core Shooter Machine
In creases Operator Output
Drives the core making process for predictable results
Advanced Temperature Control & Heat Transfer: helps to make the cure cycle more efficient
High Speed Operation: high efficiency pneumatics enable faster operation
Advanced Enterprise Resource Planning -ERP Software by iCast
We have an ERP system installed helping us to have
Improved process efficiency
Integrated information between departments
Streamlined processes and tracking
Customized reporting and Analysis Generating optimum customer satisfaction
Die Designing by Simulation
We imply Simulation which enables us to produce sound, high-quality casting with fewer experiments and trials.